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UCDML • Quality Management System

Quality & Continual Improvement

Unifill Composite Dyeing Mills Ltd. is committed to producing high-quality woven and knit fabrics that meet customer, buyer, and regulatory requirements. We ensure compliance through Right-First-Time production, on-time delivery, and continual improvement—reducing defects, empowering employees through training, and promoting sustainability by using resources responsibly. This policy is communicated to all employees, reviewed annually, and forms the basis for measurable quality objectives.

✅ Right-First-Time (RFT)
✅ On-time Delivery
✅ Defect & Rework Control
✅ Training & Competency
✅ ISO & Buyer Compliance
✅ Continual Improvement
Testing & Process Validation
Testing & Process Validation
Evaluation & Quality Analysis
Evaluation & Quality Analysis
Performance & Fastness Testing
Performance & Fastness Testing

LAB, QA & QC

Our integrated Laboratory, Quality Assurance and Quality Control system ensures Right-First-Time production, compliance readiness and consistent buyer-approved quality.

Laboratory (LAB)

Accurate shade matching, testing and approvals with standardized methods to support fast sampling and reliable bulk references.

  • Color matching & shade approval
  • Performance & compliance testing
  • Stable bulk reference control

Quality Assurance (QA)

SOP-driven monitoring across pretreatment, dyeing, printing and finishing—ensuring system compliance and continual improvement.

  • Process checkpoints & audits
  • CAPA tracking & closure
  • ISO & buyer requirement alignment

Quality Control (QC)

Stage-wise inspections from incoming to final shipment—only compliant, defect-free fabrics are released.

  • In-line + final inspection
  • Defect calibration & 4-point checks
  • Release control before dispatch
Right-First-Time Quality Traceable & Controlled Process Compliance Ready

QMS Vision & Mission

Our Quality Management System is guided by a clear vision and mission that define our commitment to excellence, compliance, and continual improvement.

Our Vision

To be a globally recognized and sustainable textile manufacturer by delivering innovative, eco-friendly, and high-quality woven and knit fabrics that build long-term trust with customers and create value for stakeholders.

  • Global quality recognition
  • Sustainable & responsible manufacturing
  • Customer trust & long-term partnership

Our Mission

To consistently deliver Right-First-Time quality fabrics through robust QMS, skilled people, controlled processes, and strict compliance with ISO and buyer standards—ensuring on-time delivery and customer satisfaction.

  • Right-First-Time production
  • ISO & buyer standard compliance
  • On-time delivery & defect control

Quality Commitment

Our quality commitment is embedded in every stage—from pretreatment to final inspection—supported by training, audits, CAPA, and data-driven continual improvement.

  • Continuous improvement culture
  • Employee competency & ownership
  • Traceable and controlled processes
Right-First-Time Quality Continual Improvement Global Compliance Focus

Quality Objectives (2025–2028)

Measurable goals aligned with ISO 9001:2015 and buyer compliance expectations. Considering baseline year 2024.

01

Right-First-Time Production

Improve RFT across Dyeing & Printing to ≥ 96% by 2028.

RFT
02

Product Quality & Compliance

Maintain ≥ 98% pass rate in final inspection by 2028.

Quality
03

Defects & Rework Reduction

Reduce re-dye/rework to ≤ 4% by 2028; strengthen defect calibration.

CAPA
04

Customer Satisfaction

Reduce customer complaints to ≤ 1% and improve OTD to ≥ 95% by 2028.

Customer
05

ISO & Traceability

Achieve ISO 9001:2015 certification by 2027 and ensure 100% ERP traceability by 2028.

System
06

Training & Competence

Ensure 100% QC/QA/Production staff trained annually on SOPs, buyer standards & defect calibration.

People