UCDML • Dyeing Department

Precision Dyeing Operations

Our dyeing operations are supported by advanced machinery, automated process control, and experienced technical teams to ensure consistent color performance across batches. Each stage is monitored through defined quality checkpoints, enabling reliable shade matching, reduced rework, and improved right-first-time performance.
We strictly follow international buyer requirements, chemical compliance protocols, and environmentally responsible practices, integrating ETP-linked processing and full batch traceability from greige to finished fabric.

✅ Shade Repeatability

✅ Process Control

✅ PLC Control

✅ In-Process QC

✅ Traceability

✅ Compliance Ready

Dyeing Capabilities

Integrated Dyeing Solutions

Woven Dyeing

Continious dyeing with controlled recipe execution for uniform shades and repeat orders.

Woven Print Support

Stable pretreatment + dyeing base quality to support all-over printing requirements.

Compliance Driven

Controlled chemical use, documentation readiness, and environmental stewardship.

Process Flow

Dyeing Process Workflow

A structured workflow that ensures consistency, quality, and traceability at every stage.

Step 01 Greige Inspection Initial fabric inspection before processing.

Step 02 Pretreatment & Mercerizing Desizing, scouring, bleaching and mercerizing for strength, absorbency and dye affinity improvement.

Step 03 Dyeing Recipe-based dyeing with controlled temperature, time and liquor ratio (PLC monitored).

Step 04 Dyeing Wash Soaping, neutralization and rinsing to remove unfixed dyes.

Step 05 Finishing Stentering and sanforizing for dimensional stability, GSM control and appearance enhancement.

Step 06 Final Inspection Fabric inspection based on international 4-point inspection standard.

Step 07 Delivery Approved fabric handover for packing and dispatch.

Operations Framework

Technology, Quality & Compliance Overview

Product Range

Dyed Fabric Capabilities

Versatile fabric portfolio supporting solid dyeing and pigment printing.

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Solid reactive dyed & pigment printed fabrics
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100% cotton poplin, twill, canvas & voil
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Canvas derivatives: Panama & Oxford
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Spandex, dobby & viscose blends
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Recycled & organic cotton fabrics

Quality

Quality Control Checkpoints

Built-in checks reduce rework and ensure batch-to-batch stability.

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In-process shade monitoring & correction
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Lab dip & reference standard matching
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Color fastness & performance testing
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Right-first-time performance tracking
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Batch-wise quality documentation

Technology

Machinery & Process Control

Controlled parameters ensure repeatability and stable production performance.

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PLC/SCADA based real-time monitoring
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Controlled temperature, time & liquor ratio
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Automated chemical & dye dosing system
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Approved standard recipes & workflows
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Preventive maintenance for stable uptime

Compliance & Environment

Chemical, Safety & Environmental Control

Integrated systems ensure responsible production and regulatory compliance.

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Approved chemical inventory & MRSL control
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SDS availability & hazard communication
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Controlled dosing & safe handling practices
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PPE usage, training & emergency readiness
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ETP-linked effluent & discharge monitoring

Customer Focus

Built for Consistent Shades & Reliable Delivery

Our dyeing operations are designed around buyer requirements—accurate shade matching, stable process control, compliance-ready chemical management and dependable repeat-order performance. We support buyers with transparent communication, technical guidance and production reliability from lab approval to bulk delivery.

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